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AV-4-S0397 3rd Generation High-Purity Diaphragm Valve

Availability : In stock
Specification 1″–4″, DN25–DN100
Working Pressure ≤10 bar (145 PSI)
Working Temperature -30 to 150℃ (depending on seal material)
Material ASTM 316L, 1.4404, 1.4435 NB2 (Fe < 0.5%)
Connection Types Clamp, Weld, Thread; 3A, BPE, DIN, SMS, IDF, ISO

3rd Generation High-Purity Diaphragm Valve Description

3rd Generation High-Purity Diaphragm Valve is designed to fully comply with the latest GMP, ASME BPE, EHEDG, and 3A high-purity requirements. Its optimized geometry ensures dead-leg control within ≤1D to ≤3D, meeting the stringent standards for hygienic and aseptic processes.

The valve can be operated manually or pneumatically and is specifically engineered for sanitary and sterile applications in the pharmaceutical industry. It is ideally suited for both flow control and shut-off duties. The diaphragm provides both the body and seat seal, ensuring no pathway between the process medium and the external environment, making it highly reliable for aseptic operations.

When the valve closes, the pressure pad supporting the diaphragm moves towards the sealing surface of the valve body. As the pressure plate advances, the diaphragm flexes and is pressed against the seat area in the center of the valve body, thereby shutting off the fluid path. The precise alignment between the valve body and the pressure plate prevents diaphragm over-compression, extending diaphragm service life.

The valve can be operated manually, pneumatically, or integrated with a controller and solenoid valve for automated process control.

 

3rd Generation High-Purity Diaphragm Valve Specifications

Specification Details
Size 1″–4″, DN25–DN100
Pressure 10 bar (145 PSI)
Material ASTM 316L, 1.4404, 1.4435 NB2 (Fe < 0.5%)
Temperature Range -30℃ to 150℃ (depending on diaphragm material)
Connections Clamp, Weld, Thread;

3A, BPE, DIN, SMS, IDF, ISO

Body Types Straight-through, Three-way,

U-type Three-way, Tank Bottom, Multi-port

Diaphragm Materials EPDM+PTFE (dual-layer), EPDM, Silicone, FPM (Viton)
Certifications 3A-18-03, PED 97/23 EC, FDA 177.2600

3rd Generation High-Purity Diaphragm Valve Applications

Pharmaceutical industry – sterile and hygienic fluid handling in manufacturing and cleanroom environments

Biotechnology – precise control of media, buffers, and process fluids in bioprocessing systems

Food and beverage processing – hygienic production of dairy, brewing, soft drinks, and other consumables

Cosmetics and personal care – sanitary transfer of creams, lotions, and other sensitive formulations

Aseptic processing systems – clean-in-place (CIP) and sterilize-in-place (SIP) applications

Water treatment – ultrapure water and WFI (Water for Injection) distribution systems

Chemical industry – handling of high-purity, corrosive, or sensitive fluids under sanitary conditions

 

 

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